Item Description
Swift Information
Shape: | Spur | Place of Origin: | HangZhou , China (Mainland) | Design Amount: | BG571 |
Brand name Identify: | AT | Materials: | Steel | Merchandise Type: | Non-Standard Merchandise / Customize Merchandise |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Complete: | Anti-rust Therapy, Heat Therapy, Sharpening and Coating Treatment method |
Area Hardness: | HRC 28~32, HRC forty~44, HRC fifty eight~sixty two | Rust Security Time: | 2 A long time Maximun | Tooth Profile Precision: | GB 5~8 degree (AGMA 10~thirteen stage) |
Relevant Common: | GB / ISO / DIN / JIS / AGMA | Quoted Problem: | Second / 3D Drawing / Sample | High quality Promise: | 1 12 months |
Packaging & Shipping
Packaging Details: | Anti-rust Paper, Little Box and Carton |
Supply Detail: | twenty ~ 30 days |
Goods Selection
Material | Carbon Steel | SAE1571, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Equipment Milling, Gear Shaping, Equipment Broaching, Gear Shaving, Equipment Grinding and Equipment Lapping |
|
Modules | 1., 1.25, 1.5, 1.75, 2., 2.twenty five, 2.5……8. | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Course 4, ISO/GB Course 4, AGMA Class 13, JIS Class | |
Heat Remedy | Quenching & Tempering, Carburizing & Quenching, Substantial-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Sharpening, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Common |
Manufacturing unit Overview
ABOUT US:
As your one-cease source, AT PRECAST,we layout, producer and distribute precast concrete components including the Lifting Programs and Anchoring methods Coil and Ferrule Inserts. for Concrete and Prefabricated region.
As a chief in building concrete accent merchandise, our principal aim is to create products that are safer, more rapidly and far more value efficient.
With far more than entirely 50 several years operating knowledge, our entire workers is dedicated to provide you with the ideal buyer provider and competitive charges. Our product sales force are CZPT to response your inquiries speedily and provide you specialized assistance .
Assurance:
one hundred% quality manufacturing.
We guarantee that our products meet your supplied specifications
Extremely competitive pricing
Delivery to your port or front door
4 —- 8 week lead times
We handle all paperwork
Partial container orders
Flexible payment options
Unique tooling options
Full range of packaging options from bulk to retail ready
Complete testing services available
FAQs:
1. Exactly where is your spot?
We are positioned in HangZhou Metropolis of China and are closed to Airport. It takes 30minuts by car from Liuting Airport our business.
2. How extended has the firm been proven?
AT Industry was recognized in 2009. There is 6 a long time exporting activities.
3. How a lot of staff do you have?
Administration / sales four
Engineering / layout as our partner eight
Production as our associates a hundred and twenty
High quality assurance / inspection 10
4. Which nations do you export to?
U.S.A, Germany, France, Italy, United kingdom, Brazil, Middle east of Asia, Thailand,
5. What proportion of your items are exported?
100% of our creation are exported to all in excess of the entire world.
6. How extended does it get to acquire samples?
a) Sample:30-45days right after order
b) Sample:30days right after pattern finishing.
c) The guide time is the basic creation period and does not contain the transportation time.
seven. New merchandise advancement process
Received tooling get and sample buy with fifty% deposit—Maintain a conference with the relation dept. to guarantee the building schedule—Style pattern, fixture and gauge and making them in our residence—mould steel buying—Machining—Inspection—Send out out the sample with initial inspection report.
8. How extended is the producing lead time?
Mass Creation: 90days soon after sample acceptance by yours.
The guide time is the general production period including the transportation time.
We could make some specific creation arrangement effectively if consumer has urgent need to have.
nine. What foundation can we buy products?
We typically offer you customers costs FOB& CIF (Carriage, Insurance & Freight). The CIF includes the freight expense to your nominated sea port.
We do give clearance of goods which wants to be managed by a local freight forwarder.
All nearby charges and taxes are the responsibility of the consumer. We are satisfied to supply advisement on shipping if required.
ten. What are the payment terms?
Payment terms are negotiable and will enhance for lengthy term consumers.
Throughout the preliminary phases, we request fifty% of tooling charge in advance with the harmony payable on acceptance of samples.
Manufacturing orders can be negotiable. We prefer fifty% deposit and the balance by T/T prior to sails. But often T/T thirty times soon after sails would also acceptable.
11. Which forex can we purchase in?
We can offer in USD / Euro forex / GBP.
12. How long does it take to ship merchandise from China by sea?
It normally takes about 5 months to European ports furthermore 1 7 days customs clearance, so you can get the container inside 6 to 7 months. It will take about 2 months to east coast and 3 weeks to west coast US ports. All sea merchandise are delivered from HangZhou Port.
13. How prolonged does it just take to ship goods from China by air?
It requires about 7 days to all key destinations.
fourteen. Can we pay a visit to the factory to conduct an audit?
Sure, you are welcome to go to our companion manufacturing facility by prior arrangement.
15. How do we retain client confidentiality?
We are happy to indication Confidentiality Agreements with buyers and will honor them.
sixteen. Which languages do we do company in?
Although we do business with a lot of nations around the world, we can only connect effectively in Chinese English.
All information equipped need to for that reason be provided in this kind.
17. Is there a least quantity of company needed to carry out global buying?
There are no least volumes, but the prices of the products, furthermore the fixed expenses of importing can make it far more economical to acquire in large volumes. All likely consumers will be assessed on an specific foundation to determine if it appears a feasible selection for all parties to develop a romantic relationship.
18. What variety of parts you are specialised in?
Our company is made up of 2 regions,
one is for development precast which includes lifting system, rigging components metal areas.
One more is personalized metallic business of quality sand castings, investment castings, lost foam castings, hot forgings, cold forgings, stampings, machined parts, injectionmolded plastics parts, etc.
19. Which type of equipments do you have?
Forging friction push 160Ton, 300Ton, 630Ton, 1200Ton
Casting CZPT of 200kg, 500kg,1000kgs, 2000kgs
Press of 63ton, 120tons
CNC Machining middle
CNC Vertical Lathe
CNC Lathe heart
Unexciting machine
Drilling device
US $0.968 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Industry |
---|---|
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0028 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
US $0.968 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Industry |
---|---|
Layout: | Three-Ring |
Hardness: | Hardened Tooth Surface |
Type: | Worm and Wormwheel |
Original: | China |
Shipping Port: | Qingdao, China |
###
Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Shape: | Spur | Place of Origin: | Qingdao , China (Mainland) | Model Number: | BG0028 |
Brand Name: | AT | Material: | Steel | Product Type: | Non-Standard Product / Customize Product |
Application Materials: | Iron, Steel, Brass, Copper, Aluminum and Stainless Steel | Machining Process: | Gear Hobbing, Shaping, Shaving, Grinding and CNC Machining | Surface Finish: | Anti-rust Treatment, Heat Treatment, Polishing and Coating Treatment |
Surface Hardness: | HRC 28~32, HRC 40~44, HRC 58~62 | Rust Protection Time: | 2 Years Maximun | Tooth Profile Precision: | GB 5~8 level (AGMA 10~13 level) |
Applicable Standard: | GB / ISO / DIN / JIS / AGMA | Quoted Condition: | 2D / 3D Drawing / Sample | Quality Guarantee: | 1 Year |
###
Packaging Details: | Anti-rust Paper, Small Box and Carton |
Delivery Detail: | 20 ~ 30 days |
###
Material | Carbon Steel | SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214L…… |
Alloy Steel | 20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5…… | |
Brass/Bronze | HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40…… | |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
|
Modules | 1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5……8.0 | |
Tolerance Control | Outer Diameter | ±0.005 mm |
Length Dimension | ±0.05 mm | |
Teeth Accuracy | DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 | |
Heat Treatment | Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, Carbonitriding…… | |
Surface Treatment | Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating…… | |
Standard | European, American or Britain Standard |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh 2022-11-28