China S Series Helical Worm Gear Box Manufacturer from China helical worm gearbox

Merchandise Description

S helical worm reduction equipment box

1. Item functions

one.1. Flange-mounted with hollow shaft, foot-mounted with hollow shaft, and optional torque arm and other particular equipment.
1.2. Huge toughness, prolonged support life.
one.3. To be merged with various motors for larger transmission ratio.
1.4. Carburized gears are sturdy and extremely exact.
one.5. Large overload potential and reduced noise
 

  Input energy   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

1.3. They are widely utilized in different lower-pace transmissions, which are basic simple components of mechanical transmission. 

two. Complex parameters

Housing material                                     Solid iron
Housing hardness HBS90-240
Equipment material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Correct grinding 6-5 grade
Heat therapy tempering, cementing, quenching and so on
Efficiency up to 90%
Sounds(Max) 60-68dB
Unit product Foot mounted,flange mounted,hollow shaft mounted
Enter strategy flange enter,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U and so on
Oil seal makes NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

three.Programs

HangZhou XG Transmission Gearbox reducer are broadly utilised in :
Ceramic Business
Glass Business
Foodstuff Business
Metallurgy Business
Beer& Consume Market
Printing and dyeing Industry
Textile Sector
Warehouse Logoistics Sector
Wood operating Equipment
environmental safety products Industry
Leather-based Industry
Pharmacy Industry
 
 
4.Our Companies

four.1.We provide 12 months Warranty.
four.2. We have 1000’s of gearbox reducers. From Input Electricity .06KW to 200KW, Ratio 1.3-289.seventy four, Output velocity -1095rpm and Output torque 1.4-62800Nm…They can fulfill your all various needs for diverse industries.
4.3. We supply E-catalog or Paper catalog,so you can choose the product very easily according to your requirements 
four.4.You are welcome to pay a visit to our manufacturing facility to examine our products,we can assist you to ebook the resort or ticket
 
 
5.Business Data

five.1.Our Business: 
The Predecessor for ZheJiang CZPT CO.,Ltd (originally known as HangZhou CZPT Transmission Equipment CO.,Ltd) Condition-owned armed forces CZPT enterpriese which set up in 1965.
 
Starshine is situated in HangZhou,China and the manufacturing unit covers an location of about 25000 square meters.
 
Production Capacity:far more than 50 % a million sets of velocity reducer for each yr.
 
 
 
5.2.Our Men and women: 
The company has a strong technological power. It has much more than four hundred workers at current, including far more than forty engineering professionals and ten specialists and senior engineers making the most of specific allowances of the Point out Council. 
 

 
 
 
five.3. Our Certificates:
Handed ” ISO 9001 Global High quality Method Certification”, “International High quality Credit AAA++ Ceritifacte” ,  ” Swiss SGS Certificate”, Legendary Model in Chinese Electromechanical Sector”, “Famous Brand of ZheJiang Province”, “Non-general public Scientific and Technological Business in ZheJiang Province”, “Countrywide Substantial and New-tech Enterprise”, “Leading 50 in Chinese Equipment Sector” “2011 HangZhou Engineering and Technological R&D Heart” and so on.
 

six. FAQ
 
Q:Are you a trading  company or maker?
A: The predecessor of HangZhou XG-TRANSMISSION Equipment Co., Ltd is State-owned Xingguanggong Mould Manufacturing facility, a state-owned military industrial company recognized in 1965. It accomplished reform in 2002. Since reform, the firm has produced swiftly. It took the lead in passing ISO9001 Worldwide Top quality Technique Certification and Worldwide Top quality Credit history AAA++ Certification in 2004, and Swiss SGS Certificate in 2009. It has received these kinds of titles as “Iconic Model in Chinese Electromechanical Business”, “Famous Brand name of ZheJiang Province”, “Non-community Scientific and Technological Organization in ZheJiang Province”, “Countrywide High and New-tech Enterprise”, and “Tope fifty in Chinese Equipment Sector” successively

Q:The place do you base?
A: We are in HangZhou,ZheJiang ,China. We have 2 factories,New manufacturing unit is in Xihu (West Lake) Dis. district,HangZhou,China and the old 1 is in CHangZhou District,HangZhou,China.

Q:What varieties of gearbox can you produce for us?
A:Primary merchandise of our business: JWB-X collection mechanical continually variable transmission, RV collection worm gear reducer, B/JXJ cycloidal pin equipment speed reducer, NCJ sequence gear reducer, and R, S, K, and F series helical-tooth reducer, much more than 1 hundred types and thousands of technical specs.

Q:What are the application of the gearbox?
A:Goods are broadly utilized in ceramic, glass, meals, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wood-operating equipment, environmental defense equipment, printing and packaging, pharmacy, and leather. Items are offered in some nations around the world and areas, this kind of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and right after-sale provider agents.

Q:What is the materials you use?
A: Aluminum scenario ( For the RV collection worm gearbox,design RV030-one zero five)
   Cast iron(For the RV series worm gearbox, model RV110-a hundred and fifty, For the NCJ /F/R/S/K series helical gear reducer)

Any inquiry pls contact:
Nicola Huang (Export sales)
 
 
Web site: gearbox1965
 

US $100-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: Electric Cars, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Helical Worm Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical, Horizonal
Step: Three-Step

###

Customization:

###

  Input power   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $100-800
/ Piece
|
1 Piece

(Min. Order)

###

Application: Electric Cars, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Helical Worm Gearbox
Hardness: Hardened Tooth Surface
Installation: Vertical, Horizonal
Step: Three-Step

###

Customization:

###

  Input power   0.12 – 200 Kw
  Ratio   5.36-17550
  Output torque   up to 50000 N. M 

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Worm reducer gearbox

Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.<brworm reducer

Mechanics

A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

Sizes

Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.
worm reducer

Applications

The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm reducer

Self-locking function

A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China S Series Helical Worm Gear Box Manufacturer from China     helical worm gearboxChina S Series Helical Worm Gear Box Manufacturer from China     helical worm gearbox
editor by czh 2023-02-02